Turnkey EPC Delivery for a High-Performance Sulfonation Plant in Latin America
On August 24, 2026, Beijing ZJS Fine Chemical Technology Co., Ltd. successfully completed the initial commissioning of a 3.8 t/h sulfonation plant in Peru, delivered under a complete Turnkey EPC (Engineering, Procurement and Construction) model.
From process design and equipment procurement to installation, commissioning, and operational support, ZJS provided comprehensive project services throughout the entire lifecycle. The successful first-time commissioning marks another important milestone in ZJS’s international expansion and demonstrates the company’s capability to deliver advanced sulfonation technology and turnkey chemical plants to the Latin American market.
During the commissioning process, the entire production line operated smoothly and successfully produced qualified products. The project team overcame challenges involving international supply-chain coordination, on-site construction management, cross-cultural communication, and local compliance requirements.
The completed facility provides the customer with a highly automated, ready-to-operate LABSA production line, helping meet the growing demand for high-quality detergent raw materials in Peru and neighboring Latin American markets.
Excellent Test Results: High Active Matter and Ultra-Low Color
During continuous trial operation, the plant utilized ZJS’s Third-Generation Film Sulfonation Reactor together with a series of advanced process and control technologies.
On-site sampling and testing demonstrated excellent equipment stability, automation performance, reaction control, and product quality. The key product indicators exceeded the reference standards for premium-grade products.
96.92% Active Matter
The measured active matter content reached 96.92%, exceeding the premium industry reference standard of ≥96.5%.
High active matter means a higher concentration of effective surfactant, which can help improve formulation efficiency and provide greater flexibility for downstream manufacturers of liquid detergents, laundry detergents, dishwashing products, and other cleaning formulations.
Ultra-Low Color: Only 5 Klett
The product achieved a color value as low as 5 Klett, significantly better than the typical premium-grade reference range of approximately 15–20 Klett.
The exceptionally low color indicates a highly refined product with excellent appearance quality, making it particularly valuable for downstream applications where product appearance and formulation quality are important.
Low Free Oil: 1.10%
Another key performance indicator was free oil, which was controlled at only 1.10%, compared with the premium-grade reference limit of ≤1.50%.
This result demonstrates highly efficient conversion of linear alkylbenzene (LAB) during the sulfonation process and reflects the excellent reaction performance of the ZJS sulfonation system.
Low Free Acid: 1.39%
The measured free acid content was 1.39%, also below the premium-grade reference limit of ≤1.50%.
The result further validates the performance of ZJS’s Third-Generation Film Sulfonation Reactor in terms of manufacturing precision, cooling efficiency, organic-material distribution accuracy, and reaction control.
By improving the precision of material distribution and reaction conditions, the reactor helps reduce unwanted side reactions while also minimizing the potential risk of equipment corrosion.
Key Product Performance
| Quality Indicator | Measured Result | Premium-Grade Reference |
|---|---|---|
| Active Matter | 96.92% | ≥96.5% |
| Color | 5 Klett | Approx. 15–20 Klett |
| Free Oil | 1.10% | ≤1.50% |
| Free Acid | 1.39% | ≤1.50% |
These results demonstrate the ability of the 3.8 t/h sulfonation plant to achieve a combination of high active matter, low color, low free oil, and low free acid under continuous operating conditions.
Full-Lifecycle EPC Service for Overseas Sulfonation Projects
As a specialized chemical engineering company providing turnkey solutions, ZJS delivered the Peru project through an integrated EPC approach.
1. Complete Turnkey EPC Delivery
ZJS’s scope covered the entire project lifecycle, including:
- Process route and plant engineering design
- Manufacturing and export of core equipment
- Film sulfonation reactor and tail-gas treatment systems
- On-site installation guidance
- Automatic control system integration
- Full-line commissioning and start-up
- Operator training and technical support
This integrated approach allows customers to work with a single technical partner throughout the project, reducing coordination complexity and improving project execution efficiency.
2. High-Precision Sulfonation Control
The plant utilizes advanced SO₃ sulfonation technology and an automated DCS control system to achieve precise control of critical process parameters.
The combination of advanced reactor technology, accurate material distribution, efficient cooling, and automated process control enables the production of LABSA with high active matter and exceptionally low color.
3. Energy Efficiency and Environmental Performance
The plant incorporates energy-saving and environmental protection measures, including heat recovery, optimized gas-generation systems, and an efficient tail-gas absorption system.
These technologies are designed to optimize energy consumption, reduce operating costs, and support compliance with applicable local environmental requirements.
4. Seamless Technology Transfer
Following successful commissioning, ZJS provides comprehensive operator training, technical support, and operational guidance.
This enables the customer’s production team to take over the facility with the necessary technical knowledge and operate the plant toward stable, efficient, and high-quality production.
Why Choose ZJS for a Turnkey Sulfonation Plant?
The successful commissioning of the Peru project highlights ZJS’s capabilities in delivering overseas sulfonation plant EPC projects.
With integrated expertise in process engineering, reactor manufacturing, automation, installation support, commissioning, and technical training, ZJS provides customers with a complete solution from concept and engineering through production start-up.
For companies planning to build or upgrade a LABSA production plant, sulfonation plant, or SO₃ sulfonation production line, a turnkey EPC approach can simplify project management while ensuring close integration between process technology, equipment, automation, and plant operation.
About LABSA (Linear Alkylbenzene Sulfonic Acid)
Linear Alkylbenzene Sulfonic Acid (LABSA) is one of the most important anionic surfactants used in the detergent and cleaning-products industry.
LABSA is widely used in the production of:
- Laundry detergents
- Liquid detergents
- Dishwashing liquids
- Industrial cleaning products
- Household cleaning formulations
- Personal care and related chemical products
With its high surface activity, detergency, and broad application range, LABSA remains a key raw material in the global surfactant and detergent industry.
ZJS: Your Partner for Turnkey Sulfonation Plant Projects
The successful first-time commissioning of the 3.8 t/h Peru sulfonation plant represents another achievement for ZJS in delivering advanced chemical engineering solutions to international customers.
From process design and core equipment manufacturing to installation, commissioning, automation, training, and technical support, ZJS provides a complete turnkey EPC solution for customers seeking reliable and high-performance sulfonation production facilities.
Looking for a turnkey LABSA or sulfonation plant? Contact ZJS to discuss your project requirements and production capacity.
